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發(fa)布時間:2019/11/6 16:42:15

禹王管業(ye)螺旋焊管超(chao)聲(sheng)自(zi)動探傷設(she)備(bei)


螺旋焊管超聲自動探傷設備


禹王管業螺旋焊管超聲自動探傷設備

根據禹王管業集團生產螺旋焊管項目工程的需要,我公司為該項目配套生產一套螺旋焊管超聲自動探傷設備,本款設備是我公司超聲探傷設備的一種,將用于螺旋(xuan)焊管全管體及焊縫的缺陷檢測。


螺(luo)旋焊(han)管(guan)超聲(sheng)自(zi)動(dong)探傷設(she)備采(cai)用(yong)(yong)離(li)線(xian)自(zi)動(dong)檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)裝置,采(cai)用(yong)(yong)超聲(sheng)波(bo)——橫梁式(shi)水膜法(fa)檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce),適用(yong)(yong)于(yu)直徑200-2500mm、壁(bi)厚8-16mm、管(guan)重(zhong)不超過0.5噸的螺(luo)旋焊(han)縫鋼管(guan)檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)。檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)系(xi)統(tong)采(cai)用(yong)(yong)計(ji)(ji)算(suan)機(ji)控制與信(xin)號實(shi)時采(cai)集處理相結合(he)技術,利(li)用(yong)(yong)全(quan)數字探傷儀在高速(su)計(ji)(ji)算(suan)機(ji)的支(zhi)持下,實(shi)現自(zi)動(dong)檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)缺陷(xian),自(zi)動(dong)評估缺陷(xian),顯(xian)示并(bing)記錄檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)回(hui)波(bo)幅值、存儲和打印檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)數據(ju)、按(an)企業要求(qiu)格(ge)式(shi)自(zi)動(dong)生成探傷檢(jian)(jian)(jian)(jian)測(ce)(ce)(ce)報(bao)告(gao)。


螺旋焊(han)(han)(han)管(guan)(guan)超(chao)聲自動探(tan)(tan)傷(shang)設備(bei)采用多通(tong)(tong)道(dao)探(tan)(tan)傷(shang)檢(jian)(jian)測(ce),焊(han)(han)(han)縫(feng)超(chao)聲探(tan)(tan)傷(shang)8通(tong)(tong)道(dao)、管(guan)(guan)體(ti)超(chao)聲波探(tan)(tan)傷(shang)40通(tong)(tong)道(dao),共48通(tong)(tong)道(dao),其中管(guan)(guan)體(ti)母(mu)材探(tan)(tan)傷(shang)為40通(tong)(tong)道(dao),焊(han)(han)(han)縫(feng)中縱傷(shang)為4通(tong)(tong)道(dao),橫傷(shang)為2通(tong)(tong)道(dao),分(fen)層為2通(tong)(tong)道(dao)。能檢(jian)(jian)測(ce)螺旋焊(han)(han)(han)管(guan)(guan)中虛焊(han)(han)(han)、未焊(han)(han)(han)透、內外穿(chuan)透傷(shang)、裂縫(feng)、裂紋、折(zhe)疊、夾(jia)雜、凹(ao)坑等缺(que)陷。


超聲探傷設備

超(chao)(chao)(chao)聲(sheng)波(bo)探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)設(she)備(bei)細分可(ke)以分為超(chao)(chao)(chao)聲(sheng)波(bo)探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)儀(yi)與(yu)超(chao)(chao)(chao)聲(sheng)波(bo)自(zi)動探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)設(she)備(bei),超(chao)(chao)(chao)聲(sheng)波(bo)探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)儀(yi)屬(shu)于(yu)小型(xing)探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)儀(yi)器,超(chao)(chao)(chao)聲(sheng)波(bo)自(zi)動探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)設(she)備(bei)屬(shu)于(yu)大型(xing)探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)設(she)備(bei)。超(chao)(chao)(chao)聲(sheng)波(bo)探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)儀(yi)是一種便攜式(shi)探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)儀(yi)器,可(ke)以在實驗室使用(yong),也可(ke)以在工(gong)程現場使用(yong),適用(yong)于(yu)鍋爐、壓力容器、管道、機(ji)械(xie)制(zhi)造、鋼(gang)結構、核(he)能電力、鐵路交(jiao)通(tong)、金(jin)屬(shu)加工(gong)業等(deng)行業,能檢(jian)(jian)測(ce)金(jin)屬(shu)工(gong)件內(nei)部夾雜、裂紋、疏松、氣孔、等(deng)多種缺陷(xian)。超(chao)(chao)(chao)聲(sheng)波(bo)自(zi)動探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)設(she)備(bei)主要用(yong)于(yu)金(jin)屬(shu)工(gong)業生(sheng)(sheng)產線,對企(qi)業生(sheng)(sheng)產的螺旋焊管、無縫鋼(gang)管、壓力容器、鋼(gang)棒、鋼(gang)板逐一進(jin)行內(nei)部質量檢(jian)(jian)測(ce),可(ke)根據(ju)企(qi)業生(sheng)(sheng)產對應不(bu)同用(yong)戶群體,實現不(bu)同探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)檢(jian)(jian)測(ce)標準,同時(shi)還(huan)能根據(ju)探(tan)(tan)(tan)(tan)(tan)傷(shang)(shang)(shang)(shang)情況(kuang)改善及提升鋼(gang)鐵產品品質。


禹王管(guan)業螺旋(xuan)焊管(guan)超(chao)聲(sheng)自(zi)動探(tan)傷設(she)備就屬于后者,主(zhu)要(yao)用于螺旋(xuan)焊管(guan)檢測線,超(chao)聲(sheng)探(tan)傷設(she)備主(zhu)要(yao)由(you)檢測操(cao)作平臺、探(tan)頭(tou)(tou)系(xi)(xi)統(tong)(tong)升降裝(zhuang)置(zhi)(zhi)、探(tan)頭(tou)(tou)跟蹤(zong)裝(zhuang)置(zhi)(zhi)、鋼管(guan)旋(xuan)轉驅(qu)動系(xi)(xi)統(tong)(tong)、電控系(xi)(xi)統(tong)(tong)、數(shu)字48通道超(chao)聲(sheng)探(tan)傷儀器、焊縫(feng)跟蹤(zong)系(xi)(xi)統(tong)(tong)、橫(heng)梁及探(tan)頭(tou)(tou)行走系(xi)(xi)統(tong)(tong)、翻料系(xi)(xi)統(tong)(tong)、液壓系(xi)(xi)統(tong)(tong)、氣路系(xi)(xi)統(tong)(tong)及打標裝(zhuang)置(zhi)(zhi)、水循環系(xi)(xi)統(tong)(tong)組成。


螺旋焊管超聲自動探傷設備


超聲探傷檢測

超聲(sheng)波探(tan)傷(shang)按(an)探(tan)頭與螺(luo)旋焊管接觸方式可分為(wei)直(zhi)接接觸法探(tan)傷(shang)和水膜法探(tan)傷(shang)。


直(zhi)接接觸法:將探(tan)(tan)頭(tou)與螺(luo)旋焊管直(zhi)接接觸,在探(tan)(tan)頭(tou)與工件之間涂抹油或水稱作(zuo)為(wei)耦合劑。這種方(fang)法可用(yong)于(yu)橫波(bo)檢測(ce)(ce)(ce)、縱波(bo)檢測(ce)(ce)(ce)、表面(mian)波(bo)檢測(ce)(ce)(ce)和(he)板波(bo)檢測(ce)(ce)(ce)等不同方(fang)式檢測(ce)(ce)(ce)。但對探(tan)(tan)頭(tou)所加(jia)壓力(li)大小(xiao)(xiao),耦合層厚薄,接觸面(mian)積的(de)大小(xiao)(xiao)等影響因素難于(yu)操縱,以及探(tan)(tan)頭(tou)容(rong)易磨損、檢測(ce)(ce)(ce)速度低等缺點。


水膜(mo)法(fa)探傷(shang)(shang)(shang)(shang):本款(kuan)探傷(shang)(shang)(shang)(shang)設備就是采(cai)用水膜(mo)法(fa)探傷(shang)(shang)(shang)(shang),用水膜(mo)將(jiang)螺(luo)旋焊(han)管與(yu)探傷(shang)(shang)(shang)(shang)隔開,探頭(tou)與(yu)螺(luo)旋焊(han)管不發生直接(jie)接(jie)觸,這樣可(ke)以減少(shao)探頭(tou)的(de)磨損,又(you)能消除探傷(shang)(shang)(shang)(shang)中難(nan)以控制(zhi)的(de)因素(su)。